Custom foam inserts near me

If you can give us the length, width, and depth of your cushions, we can give you an estimate over the phone! Send us an E-Mail with the length, width, and depth of your cushions, and we'll send you an estimate! Come visit us, bring your cushions! We're more than happy to look at your furniture and tell you how we can help bring it back to life! Check out the rest of our commercials: Click Here! We replace the foam on a variety of home products that are worn out. Couch, seat, and boat cushions are the most frequent products to be replaced.

If the cushions have a zipper, we can replace the foam in them quick and easily. Most of the time even in the same day!

Custom Foam Inserts

Need a custom made mattress? We can do it! Fast: Cushions with zippers? We often replace these in the same day we receive them! Friendly: We care about our customers. Our professionals will help guide you to the right product and firmness.

Family: Custom Foam has been family owned and operated while serving the great people of St. Louis since ! Custom Foam has been bringing furniture back to life in St.

Seats and Cushions - Custom Cut

We're located on the corner of Price and Olive. Just two blocks west of on Olive. Right across the street from SugarFire in Olivette!Dealer Locator. Request Quote. Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment.

The correct foam must support the mass load and still cushion sensitive equipment from impact forces. There are numerous foam properties that influence foam selection from anti-bacterial foam, which is helpful for preventing mold growth in humid environments, to anti-static foam which protects delicate electronics.

custom foam inserts near me

Pelican Products, Inc is proud to have pioneered many processes for the correct use of foam in technical packaging. Pelican technicians use a variety of adhesives and raw materials to assemble layered foam parts into a single unit for the ultimate in equipment protection.

Have a simple project that you want design yourself? Shock from drops and vibration can be detrimental to electronics and sensitive equipment. Our cradle suspension systems are custom designed to mitigate these harmful forces. Pelican engineers can design custom solutions to protect equipment from shock and impact down to 15Gs.

Heavy or extremely fragile equipment sometimes requires fabrication of custom deck mount suspension systems. Watch the Cradle Suspension Systems video. Personalize the outside of your case to match your company's branding. Add your company logo with our hot stamp imprint process, which is scratch resistant; or add a custom logo decal or engraved name plate. Pelican engineers have years of experience in designing a case from concept to execution. You can request a call from any of our custom case experts to get your project started.

Fill out the form below to request a call. Would you like to receive future email communications, updates and information from Pelican Products? View our Privacy Policy.

Yes No. Dealer Locator Request Quote. Custom Case Foam Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment. Not all foam is created equal. Custom Foam Die Cutting. Design Your Own Foam Have a simple project that you want design yourself? Cradle Suspension Systems Shock from drops and vibration can be detrimental to electronics and sensitive equipment.

Welded Cradle Mount. Wire Rope Isolator Cradle Mount. Shock Mount Isolators. Custom Logo and Colors Personalize the outside of your case to match your company's branding. Engraved name plate. Custom Logo Decal. Vibrant Hot Stamp Imprint. Caster Storage in Lid.Case Club specializes in machine cut highly precise custom foam to protect your gear and make it look awesome. With our upgraded production plant, incorporating only computer controlled equipment we are able to offer industry leading quality at budget friendly prices.

Every custom foam project is assigned one of our highly skilled engineers who will personally ensure everything turns out perfect. They will help you from initial conception to signing off on the finished product when everything is finished.

By assigning you the actual engineer working on your job we ensure all questions are immediately answered and all your requirements are met. Sending or dropping off your gear is the easiest way to have custom foam made. Going this route will also lower the overall lead-time for the foam as having your parts puts your job in the express lane.

Step 1: Package your parts. You might use old towels, shirts, foam peanuts, bubble wrap etc.

custom foam inserts near me

Anything you do is fine as long as you make sure to safely protect your part. This stage is the most critical and will need to protect your item through the most vulnerable time your equipment will face so be sure to give the package care and attention. Step 2: We do the work. The first thing we do when we receive the parts is contact you. At this time we can discuss any special requirements such as layout, foam type, lead-times, etc. We will also be able to give you a quote. If everything flows smoothly we can start production on the custom foam inserts immediately.

Bringing old furniture back to life since 1954

Our engineers are capable of using most CAD files. We can decipher your notes and follow directions well so you can be ensured your plan comes to fruition. Otherwise if you want to make a rough drawing, but have us give our input then we are more then happy to recommend improvements. Often with your vision and our expertise we can work together as a team to create the best inserts possible. For those who would prefer to trace their parts on paper, that option is also available. Using a strait edge against your gear is recommended as it keep the trace perfectly sized.

For those who would prefer to create their custom foam insert right in a browser we offer you our online custom foam designer. Great for those individuals who want full control over all aspects of their foam design. View Cart Checkout. Send Us Your Gear:. Send Us a Drawing:. Drawings can be emailed to: sales caseclub. Send Us a Tracing:. Design Online:. There are no products. View Cart Checkout Continue Shopping.Create custom cushions for any living space in your home, indoor or outdoor!

We offer custom foam cushions for your couch or loveseat, banquette, bench, window seat, or outdoor seating area. We are very proud of the detail and quality of all the custom cushions we make. If you only need sewing, you can order through our custom sewing section.

Using our custom replacement cushion tool, FoamOrder walks you through every step of replacement cushion ordering. We include videos and tutorials on how to:. Step 1 Measure your cushions properly see how. Step 2 Pick the right cushion shape including custom shapes or using your own pattern. Step 3 Order fabric covers for your cushions optional. Step 4 Select Foam Type and Firmness. No problem. You should choose the type and quality of foam based on where and how often the custom cushions will be used.

People pounds and heavier will need to choose the firmer foams to prevent bottoming out. When ordering custom cushions for a back rest, we recommend softer Everflex V24, or V34; or Econoflex C33 foams. Also, consider the bolster shape. Usually the top of a bolster is half the size of the base dimensions.

custom foam inserts near me

The top of seat cushions should generally be between 18" and 20" when measuring from the floor. When designing seating, build the top of your platform or bench 14" to 16" from the ground. This will allow for a 2" to 4" cushion, which is a comfortable thickness. The final product will be between the ideal total height of 18—20". From the suggested additions choose a batting for your custom cushions. Batting is needed to fill out the cover and round the front edges.

Without it your new custom cushions will show wrinkles in the fabric. Some cushions require batting on specific sides. To do this, be sure to add comments in the shopping cart on the item. Since commercial seating gets a lot of use, only our EverFlex Rebond material will hold up. All other custom cushions will soften quickly in any commercial application. See our Restaurant and Bar page for more details. Speak with our expert customer service team if you need help choosing foam or custom cushion details.

I researched long and hard for these cushions and i am glad I went with Foam Order in the end. Their prices are truly competitive, their customer service was helpful and prompt and most importantly the product was exactly what they said it would be.Medium firmness foam suggested for occasional use.

Poly foam can be used for cushion replacement and mattresses, as well as packaging and crafts. It has a typical life of 1 to 2 years. Soft foam suggested for regular use. Super soft sofa foam is suggested for couch backing cushions and as mattresses and mattress toppers for individuals with bed sores. It has a typical life of 5 years. Medium foam for regular use. HD36 Foam-R is suggested for sofa seat cushionschairs, benches and mattresses. It has a typical life of 7 years.

Medium foam for regular or heavy use. HD36 Foam-HQ is high quality foam suggested for foam seat projects, seat backs, chairs, cushions, benches and mattresses. It has a typical life of 16 years.

Firm to extremely firm foam depending on thickness. Thicknesses from 1" to 5" are considered firm and thicknesses from 6" to 8" are considered extremely firm. This foam can be used for regular use.

Did I Waste $1500 on a 50W Laser Cutter from China?

Lux Foam-R is suggested for seats, chairs, cushion foam replacements, sofa foam replacementbenches, and mattresses. Foam has a typical life of 7 years. This foam can be used for regular or heavy use.

Lux Foam-HQ is a high quality foam suggested for seats, chairs, cushions, benches and mattresses. A medium-firm foam suggested for outdoor use, and very durable. Dryfast's unique ability to drain water quickly makes it excellent for outdoor use.

Possible applications include patio cushions, garden furniture, boat cushions and boat mattresses. It has a typical life of 5 to 8 years. Poly Foam Medium firmness foam suggested for occasional use.

Super Soft Foam Soft foam suggested for regular use. HD36 Foam - Regular Medium foam for regular use. Lux Foam - Regular Firm to extremely firm foam depending on thickness.

Lux Foam - High Quality Firm to extremely firm foam depending on thickness. Dryfast Foam A medium-firm foam suggested for outdoor use, and very durable.Use our custom cut cushion service to order replacement seat and sofa cushions to breathe new life into your furniture. Simply select your shape and enter in the dimensions, foam type sand quantity, and our team of specialists will craft foam cushions tailor made to your specifications.

We can make nearly any custom shape to special order.

custom foam inserts near me

Contact Us for details. There is no denying that foam is a versatile material you can use for just about anything. While it can be used for a range of applications in both commercial and residential areas, one of the most common uses is still seating cushions. With our selection of couch cushions replacements, find the perfect shape for your exact needs at an affordable price. When a sofa has old, flattened cushions or holes in the originals, it can make the seating less supportive and comfortable.

Most cushions tend to lose their cushioning appeal over time and become rather thin. The best way to remedy this is with our couch cushion foam inserts. We have a wide selection of foam types and styles for you to choose from with our selection of affordable options. Return Policy Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information.

If you have questions concerning our return policy, please Contact Us before placing your order. Manufacturing Tolerances Custom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table.

If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. Largest Solid Sheet The largest solid size available is 76" x 82".

When any one piece of foam is ordered larger than that, it will be glued together with another piece. There are no additional gluing charges for oversized cushions.

Largest Solid Thickness The largest solid thickness available is 6". When any one piece of foam is ordered at a greater thickness than that, it will be glued together with another piece. Up to 8" thickness, there are no additional gluing charges. For thicknesses greater than 8", an additional gluing charge will apply.

Custom-Made Replacement Cushions

The cushions were more firm than what I wanted, but that was entirely my fault. When I order more cushions, which I will, I'll know what to order next time. Received so quickly and our cushions were perfect! My husband is a large man so I ordered extra firm cushions.

I feel like I have a new couch!! Shipped much faster than expected and fit my couch perfectly! Would definitely recommend! I also did some research before purchasing and these were a great deal in terms of price and quality. Thank you! Marcia Zinser March 23rd, We needed a new cushion for a very old chair. We followed the directions, ordered and received quickly. Perfect fit and it looks wonderful! The cushions I ordered arrived quickly and are perfect for my now "new" couch.

I would recommend this company again. I ordered a cushion hoping it would work.Home About Us Contact Us. Foam Inserts Every product that travels from one place to another needs some sort of protection. Foam inserts protect fragile or sensitive items during shipping. Our selection includes everything from foam roll to wine shippers. Using a comprehensive set of manufacturing techniques and a broad selection of high-quality foam, we are able to design and manufacture custom foam inserts for any product.

Boxes can also be custom printed to hold stock or custom foam inserts. Types of Foam We use top-quality foam for custom foam inserts. If you are unsure which type of foam will provide the best protection for your products, our team can help. We offer sampling so that you can see exactly how your product will fit before committing to a production run. Custom Liners for Insulated Containers We cut custom liners sets for insulated shipping containers and coolers.

These are less expensive and easier to ship and store. We also offer extruded foam for roofing and insulating applications. Call today. Narrow Results. Quick Find. Use keywords to find the product you are looking for.

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